Armatec-FTS India Unveils Next-Generation Agitators for Efficient Biogas Yield

Biogas production relies heavily on the anaerobic digestion process, where organic material is broken down by microorganisms in the absence of oxygen. Efficient mixing within biogas digesters is critical to ensure uniform distribution of temperature, nutrients, and microorganisms.

March 11, 2025. By News Bureau

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Armatec-FTS India

Biogas production

Sustainable solutions

Biogas digesters

Biogas mixing technology

Innovation

Biogas technology

Vijaykumar Lanka

In the rapidly advancing field of renewable energy, biogas has emerged as a crucial player, offering sustainable solutions to global energy challenges. Armatec-FTS India, a leader in mixing technology systems, has recently unveiled groundbreaking advancements in biogas mixing technology, reinforcing its commitment to innovation and sustainability.

The Importance of Efficient Mixing
Biogas production relies heavily on the anaerobic digestion process, where organic material is broken down by microorganisms in the absence of oxygen. Efficient mixing within biogas digesters is critical to ensure uniform distribution of temperature, nutrients, and microorganisms. Proper mixing also prevents sedimentation and scum formation, enhancing the overall efficiency and yield of the biogas production process.

Armatec-FTS India’s Revolutionary Approach
Armatec-FTS India has introduced a series of state-of-the-art biogas mixing solutions designed to address common challenges faced by operators. These innovations include:

EVO

This dynamic agitator is equipped with an 880 mm steel or stainless-steel propeller with a 15 kW connected load. This mixer is perfect for mixing tanks and digesters with any kind of feedstock.

EVO+

One of Armatec’s flagship innovations is the EVO+ side-entry agitator. This advanced mixing solution is specifically designed for biogas digesters, offering exceptional performance and reliability.

This agitator is equipped with a 1400 mm polyamide propeller with a 7.5 kW connected load. This mixer is perfect for digesters with any kind of feedstock.

EVO ULTRA: The Strongest Side-entry Agitator
This massive agitator is equipped with a 1700 mm polyamide/stainless-steel propeller with a 22 kW connected load. This mixer is perfect for large digesters with high DMCs and any kind of feedstock.

EVO HYBRID
This is the only side-entry submersible agitator that can reach the centre of the digester. This patented mixer does not require any guiding unit or supports inside the digester and can also reach the centre of the digester.

EVO FUSION: The Paddle Agitator

This strong agitator comes with a motor power of 18.5 kW. It features a large paddle for a higher circulation rate inside the tank, operating at a low speed of 10 rpm. It is perfect for destroying swimming or sinking layers. It allows easy installation through small wall openings, with a total paddle surface of 2.25 m².

Key Benefits of the New Technology

Increased Biogas Yield: Improved mixing ensures better microbial activity and digestion efficiency, leading to higher biogas production.
Energy Savings: The advanced mixing systems are designed to consume significantly less energy, contributing to lower operational expenses.
Reduced Maintenance: Durable materials and smart monitoring systems minimise downtime and maintenance requirements.
Scalability: The modular design of Armatec’s solutions allows for easy scaling, catering to both small-scale and industrial biogas plants.

Real-World Impact
Several pilot projects using Armatec’s new biogas mixing technology have demonstrated remarkable results. In one case, a mid-sized biogas plant reported a 20 percent increase in biogas yield and a 35 percent reduction in energy consumption within six months of implementing the new system.

Armatec-FTS India’s New Assembling Unit
In a significant move to strengthen its operations and meet growing demand, Armatec-FTS India has inaugurated a new assembling unit in Hyderabad. This state-of-the-art facility is equipped with advanced machinery and tools to streamline the production of mixers, including the EVO series agitators. Key highlights of the new unit include:

Increased Production Capacity: The facility is designed to handle large-scale production, ensuring timely delivery of high-quality products.
Localised Manufacturing: By assembling products in India, Armatec aims to reduce costs and improve accessibility for domestic and regional markets.
Job Creation: The new unit is expected to generate employment opportunities, contributing to the local economy.
Sustainability Focus: The facility incorporates eco-friendly practices, aligning with Armatec’s commitment to sustainability.

Looking Ahead
As the demand for renewable energy continues to grow, Armatec-FTS India remains dedicated to pushing the boundaries of innovation in biogas technology. With a focus on research, collaboration, and customer-centric solutions, the company is set to drive the future of sustainable energy.

- Vijaykumar Lanka, Managing Director, Armatec-FTS India